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146 个结果
  • 简介:Whenliquidsteelslagproducedfromsteelmakingprocesswastreatedintothepost-coldslagbyconventionalmethods,thegreatdealofslagheatwasdissipatedintotheenvironment,causingalotofenergywasteandenvironmentalpollution.Inthisstudy,anovelapproachofdirectutilizationofhotsteelslagasarawmaterialandslagheatfortheproductionofglass-ceramicswasproposedandexperimentallytested.Inordertosimulateliquidslagfromsteelmakingelectricfurnace,40%water-quenchedslagwasremeltedat1450℃andthenmixedwith60%meltingadditives(silicapowder,aluminapowderandsodiumoxide,etc.)andsubsequentlymeltedtogetherat1500℃for1hintomodifiedliquidslagwhichwascast,heat-treated,annealedandtransformedintoglass-ceramics.Theheat-treatedglasssampleswereinvestigatedusingdifferentialthermalanalysis(DTA),X-raydiffraction(XRD),andscanningelectronmicroscopy(SEM).Theresultsshowthatdominantcrystallinephaseisdiopside[CaFe(SiO3)2]andtheshapeofthecrystalislikethegranule,diameterisabout0.2-0.6μm.Aglass-ceramicwithnucleationtemperatureof695℃fortwohoursandcrystallizationtemperatureof893℃foronehourand1163℃forhalf-hourexhibitedthebestcombinationofproperties.Thismethodofslagmixedwithmeltingadditivestoadjustthecompositionoftheparentglassisimportantfortheindustrialproductionofglass-ceramicsbydirectutilizationofhotsteelslag.

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  • 简介:Fossil-fuelburninggreenhousegasinducedglobalwarminghasbeenrecognizedasglobalenvironmentalproblems,reduceandultimatelycontroltheenergyproductionintheuseofCO2emissions,globalenergyproductionwillbeamajorchallenge.Asahighlyintensivematerialsandenergy,ironandsteelenterprises,needtobeinvestedtoproduceonetonofsteelabouttwotonsofmaterialand0.7tofstandardcoalenergy,andwhileproducingtwotonsofCO2.Therefore,reducingCO2emissionsfromironandsteelindustryhasbecomethefocusoftheglobalsteelindustry.Thispaperdescribesanintegrateddomesticandinternationalmeasurestocontrolcarbondioxideemissionsresearchprogressandfuturetechnologytrends,withemphasisonthedomesticsteelindustryemissionsofcarbondioxidestatusoftechnologydevelopmentandindustrializationofimplementationoftheproposedonthisbasis,includingdryquenchingtechnology,gas,powergeneration,coalmoisturecontroltechnology,blastfurnaceinjectionplasticstechnology,theuseofcokingprocessfortreatingmunicipalwasteplasticstechnology,sinteringheatgeneration,lowpressuresaturatedsteamforpowergeneration,metallurgicalslagheatrecoverytechnology,cokeovengashydrogentechnologyandtheotherkeytechnologiesenergysavingtechnologies,includingthedevelopment,promotionandpopularizationofthesteelindustryinChinawillbetheCO2emissionreductiontechnologydirectionandfocus.Atthisstage,theChinesesteelindustrycanbeimprovedtheenergyefficiencyandrecyclingofwasteheatandenergy,reduceunitGDP,CO2emissions;butinthelongrun,shouldincreaseCO2captureandstorageontheinputoftechnologycanpossibleeffectivecontroloftheadverseeffectsofCO2emissions.

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  • 简介:Fromtheviewofthedomesticandinternationalenergy,environmentandoperationsituation,thepaperanalysestheconfrontedproblemsofironandsteelindustry,answerswhybaosteelhasbeenfulfillingenvironmentoperationstrategy,andproceedtotheintroductionofitsenvironmentmanagementpracticeandfutureoutlooks.Theenvironmentmanagementisessentiallyagreenvaluecreation,whichemergestheenvironmentalprotectionintothewholebusinessenterpriseoperatesprocessinordertocreateitsvalue.Theenvironmentmanagementisakindofmanagementcreation,isakindofactiveenvironmentmanagement,whichpromotesthemainsenseofenergyconservationandemissionmitigation.

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  • 简介:ThechallengingconditionstoChina’ssteelindustrycurrentlyare:insufficiencyofnaturalresources,namelyironoreandcokingcoal,overcapacityofexistingfacilities,overconsumptionofenergyandheavyimpactonglobalenvironment.ThehealthydevelopmentofChina’ssteelindustrydependsonhowwecoulddealwiththesechallenges.

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  • 简介:Precipitationstrengtheningaswellassolutionstrengtheningiskeymechanismforheatresistantsteels.Itisveryimportanttocharacterizetheprecipitatesin9%Crferriteheatresistantsteels,especiallytoshowthenanometer-sizedparticles.Bytransmissionelectronicmicroscopeattachedwithanenergydispersivespectrometeraswellasopticalmicroscope,scanningelectronicmicroscope,themicrostructureandchemicalcompositionofprecipitatesina9%Crheatresistantsteelafterdifferentheattreatmentswereinvestigated.ItwasfoundthatthemicrostructureofnormalizedsamplewasmartensitewithfineNbCandFe3C.Themicrostructureoftemperedsampleistemperedmartensite,andtheremainlyweretwotypesofprecipitates,M23C6withthesizerangeof50-300nmandMXwiththesizeof10-100nm.SuperfineM23C6precipitatedpreferablyonpriorausteniticgrainboundariesandmartensiticlathboundaries,whilenanometer-sizedMXprecipitatesweredistributedrandomly.Aftershort-termcreep,Lavesphaseformedalonggrainboundariesofthe9%Crsteel,andM23C6andMXprecipitateswerefoundtobecomecoarser.Moreinformationaboutprecipitatesinthe9%Crsteelhadbeenexhibitedbyatomicforcemicroscopy.Thereby,distribution,sizeandshapeoftheprecipitatesaswellastheircompositionsandstructureswererevealed.

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  • 简介:Sincetheexcessivecapacityinsteelmakingandcontinuouscastingatpresent,andthelimiteddevelopmentmarginofCCtechnologyandequipmentinscale,thefurtherdevelopmentmustbemadeinaprofoundanddetailizedway.ThispaperenumeratestheitemsofCCtechnologyandequipment,whichneedtobedetailizedfromseveralaspectssuchasrollarrangementdesign,equipmentdesignandproductionoperation,anditpointsoutthatdetailizationisthefuturedirectionofCCtechnologyandequipment.Theitemsinrollarrangementdesignincludeeliminatingperiodicmeniscusfluctuationbyadjustingspacebetweenrollsreasonably;takingspecialmeasurestoavoiddangerousregionsofcastingspeed,inordertoreducethecenterporosityandcenterlinecrackofslab;optimizingthemajorradiusandthelengthofouterarcofcasterbeforestraighteningpointtoavoiddangerousregionofcastingspeed.Theitemsinequipmentdesignincludechoosingasuitablestructureofsupportandguidingrollaccordingtotheconcreteconditionsofcaster;accordingtobulgingshapeofslab,thinkingmoreaboutrestrictionofshelltobulgingforce,discussingtheforceonrollers,optimizingsplitrolltosupportslab;safetyfactorshouldbeconsideredtogetherwithcalculationmethodofthebearingnominalstaticload.Theitemsinaspectsofcontinuouscastingoperationincludethedelicacydivisionandthefunction-positioningofoperationmodesforCCmachineduetotheconsiderationofdynamicsoftreduction;monitoringandcontrollingsystemofCCmachinemustbefurtherdetailizedtoimprovethestabilityofproductionoperationandslabquality.Inadditiontothethreeaspectsmentionedabove,thisarticlepointsoutmanyotheritemsalso,suchashomogenizationofsecondarycoolingofslab,qualitycontrolofsurfaceandinternalofslab,andsoon.Thisarticleemphasizes,somekeytechnologiesneedtoberesearchedalso,andalltheseresearcheswillneverstop.

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  • 简介:Thispaperintroducesworkingprincipleandtechnicalfeaturesofvacuumfilterinemulsionsystemfortandemcoldstripmill.Basedonspecificcases,thispaperanalysesandassessestheeffectbeforeandafterusingtheemulsionsystemwiththeusageofthevacuumfilterforstripmill.Comparewiththeeffectwhenusingthefirstgenerationvacuumfilter,theemulsionqualityisimprovedsignificantlybyusingthesecondgenerationvacuumfilter,whichatthesametimeensuressteadyoperationoftherollingmillandsurfacequalityofthemillproducts.Asaresult,investmentandrunningcostsarelowered,emissionsofthewasteemulsionarereduced,wastewatertreatmentcostsarereducedandsoastheenvironmentalpollution.Itcanbeseenthesecondgenerationvacuumfilterhasobviouseconomicandenvironmentalbenefits.Therefor,itsuggeststhatthefiltershouldbeusedwidelyinthefieldofautomotive,environmentalprotectionrollingsteelandnonferrousmetals.

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  • 简介:Basedonthecontinuoushot(aluminizing)galvanizinglinesandrelatednon-standardequipmentofMeishanSteel,thispaperpresentsthemaincontentsofsuchintegratedengineeringanddesigningofequipmentforthetwohot-dippedgalvanizinglines,aswellasinnovativetechniquesandtheirfeatures.LedbyColdRollingProjectDepartmentofMeishanSteel,BaosteelEngineeringandTechnologyGroupCo.,Ltd.,workingastheresponsibleunitofthisproject,developskeytechnologiesandintegratesthesystembycombiningtheequipmentdesignanddevelopmentcapacityofBaosteelEngineering,researchanddevelopmentcapacityofResearchInstituteofBaosteel,processproductionandequipmentmaintenanceexperienceofColdRollingPlant,EquipmentDepartmentandManufactureDepartmentofBaosteelCorporation.Coretechnologiesofthetwolinesaredevelopedanddesignedthroughoriginalandintegratedinnovationandinnovationafterdigestion,focusingoneightcoretechniquesinprocessequipment,annealingfurnace,fluidinstallationandEICsystem.Asaresultofintegrationinkeyprocessequipment,industrialfurnaceandEICcontrol,thecoldrollinghotdipped(aluminizing)galvanizinglinestakeonanewlookandreachanannualcapacityof200000tgalvanizedproductsand250000tgalvanizedaluminiumbasestripsrespectively.Thesetwoworldadvancedlinesareabletoproducehot-dippedgalvanizingproductswithhighqualitysurfaceandfineshape,suchashouseholdapplianceboardandseniorconstructionboard.Asaresult,theprocessandequipmenttechnologyofthelineshaveformeddomesticintellectualproperty.Thus,thetechnologyhasreferencevalueforself-integrationandequipmenttechnologyinnovationofsimilarlines.

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  • 简介:ThisstudysystematicallyreviewsandsummarizesrelocationandrevampingprojectofmediumandheavyplaterollingmillinBayiSteel.AfterdetailedanalysiswasmadeonthemaindeficiencyandproblemsoftheoriginalproductionlineofPudongSteel,systematicalintegrationandimprovementfortheprocessandequipmentwerecarriedoutaccordingly.Throughinnovativepracticeofintegration,BaosteelEngineeringhasgreatlyimprovedthetechnicalprocessandequipmentmake-up,aswellasthegradesandqualityoftheproducts.Theoriginalman-operatinglineisredesignedintoanautomaticsystemcontrolledbyLevel2computer,reachingtheadvancedtechnicallevelofhome-mademediumandheavyplateproductionlineinrecentyears.Theprojectisconstructedintwophases;TheoriginalproductmixofPudongSteelismaintainedasmuchaspossibleinPhaseI.After3500mmsinglestandfinishingmillisputintooperation,capacityofhot-rollingmediumandheavyplatereaches650000t/a,withthemaximumthicknessat40mm.Equipmentorfacilitiesarereservedforproductionofpipelinesteelandothergrades.Pipelinesteel,vesselplate,windpowerplateandotherTMCPandheattreatmentproductsareprojectedinPhaseⅡ.After4200mmroughingmillanditsmatchedfacilitiesareputintooperation,capacityofhot-rollingmediumandheavyplatewillreach120000t/a,withthemaximumthicknessat80mm.Throughtheoptimizationofprocessequipmentanditsfunction,therelocatedmediumandheavyplatemillproductionlinehasreachedadvancedlevelamongsimilardomesticmills.Theprominentachievementsoftheprojectaretherevampingofthicknesscontrolsystemofthefinishingmillandthenewlyinstalledshapecontrolsystem.Automationcontrolofthewholelineisrealized.

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  • 简介:Inthispaper,theflatnesscontroltechnologyAnShaperTMforcold-rollingmillandindustryapplicationareintroduced.AnShaperTMincludes;partitioningpiezomagneticshapemeterforflatnessmeasurementforcold-rollingstrip;flatnessmeasuredsignalsprocessingsystembasedondigitalsignalprocessing(DSP);flatnessfeedbackcontrolmodelsystembasedonthecontrolefficiencyofflatnesscontrolactuatorsandmodeladaptivefunction.TheapplicationverifiesthatstripflatnesscanmeettheneedofhighqualityproductbyusingAnShaperTM.Theaverageflatnessqualityisabout5Ⅰ-unitandthe0.18mmultrathinthicknessstripflatnessis10Ⅰ-unit.

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  • 简介:Manyadvancedtechnologieshavebeenappliedindevelopingtheautomaticmeasuringdevicefortestingtransversethicknessdifferenceofcold-rollingsteelsheet,suchasthetechnologiesofautomaticcontrol,sensormeasurement,markingidentification,photographiclocation,computerapplicationandinformationtransmission.Thismeasuringdevicecanmeasurethetransversethicknessdifferenceofthesteelplateaccuratelyandquickly,withahighdetectionlevelofautomation.Itisaneffectivedetectionequipmentfortransversethicknesscontrolofsteelplate.Horizontalwidthofsteelplatemeasuring0.8-1.4m,horizontalmeasurementpointpositioningaccuracy±0.02mm,thicknessrange0.2-2.0mm,measurementaccuracywithin±1μm.

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  • 简介:Inthispaper,therecentstateandproblemsofthesinkrollinCGLaredescribed.Severalmethodsofincreasingitsoperationallifespanareintroduced,suchassurfacecoatingtechnologyandsleevematerialtechnology.Fundamentallytheycannotsolvetheproblemsofsurfacequalitycausedbythecontactbetweenstripandroll.Onthisbasis,thenewlydevelopedprincipleandsolutionsforhotdipgalvanizingtechnologywithoutsinkrollarehighlyemphasized,theyareFloatTechnology,Electromagneticpumptechnology,Electromagneticenclosedslotbyhigh-frequencyAC,Electromagneticenclosedslotbyhigh-frequencyDC.Acomparisonamongtheirfunctionsandcharacteristicsismadeandthepossibilityofitsapplicationisalsodiscussed.Finallyitcomestoaconclusionthatelectromagneticenclosedslotrepresentsthedirectionofacontinuoushot-dipgalvanizingsteelstripinthethe21stcentury.Ithasaverybroadapplicationprospects.BaosteelTechnologyCenterisfocusedontheresearchanddevelopmentofthistechnology.Astechnologyadvances,industrialapplicationsispossible.

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  • 简介:Theentirerollerinlayedblockintelligencecoldstripshapemeterisdevelopedsuccessfullyinthispaper,whichcanstablyworkchronicallyinthecoldrollingworkshop,theindependentinnovationofthekeytechnologyofcoldstripshapemeasuring,theforeigntechnicalmonopolyandblockadearebrokenthrough.Thestructuralformwhichisdifferentfromtheinternationalpopularsegmenteddetectionrollerisputforward,theentiredetectionrollerinlayedblockisdeveloped,agroupofelasticblocksinthatthesenseorgansareinstalledareinlayedintheradialsymmetryrectangulargroovesofthedetectionrollerbody,theentirerollerstructureiscomposedofelasticpiecesandtherollerbody,thescratchofthestripsurfaceduetodifferentthermalexpansionofthetraditionaldetectionrollermeasuringunitisavoidedeffectively.Thesignaltransmissionformwhichisdifferentformtheinternationalpopulardryslipringisputforward,thespraywetslipringisdeveloped,slipringanddetectionrollercanbetakendownandinstalledaspossiblyasfast,sothemaintainisconvenient,whilethroughthesectionauto-spraycleaning,lubricationandcooling,theservicelifeisremarkableimprovedandtheoutsideinterferencesignalisreduced.Thesignalprocessingformwhichisdifferentformtheinternationalpopulargatheringcardisputforward,theembeddedDSPshapesignalprocessinghardwaresystemisdeveloped,theelectromagnet,temperature,humidityandvibration’sinterferenceofindustrypracticetoshapetransmissionsignalcanbeeffectivelyavoided,whichcanguaranteetheinstantaneityandmeasuredprecisionofshapemeasuredsignal.Theshapesignalprocessingsoftwaresystemwhosefunctioncontainserrorcompensation,patternrecognition,establishmentofthetargetshapeandtheclosed-loopcontrolcalculationisbuilt,theshapemeter’computerhumaninteractionisfriendly,andfunctionofshapemeterisstrong,atthesametimetheintellectualizedleveloftheshapemeterisimproved.Now,thi

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  • 简介:ByanalyzingrecentdevelopmentofreheatingfurnaceinShougang,thedirectionofrollingreheatingfurnaceislargetype,highefficiency,lowerpollutionandautomationetc.Manyadvancedtechnologiesareintegratedinnewrollingreheatingfurnacesuchasworkingbeam,regenerativecombustion,evaporationcoolingandhotloadingandhotfeedingetc.Itshowsthatreheatingfurnacetechnologyisupgraded.DuringtheprocessofproductstructureadjustmentinShougang,becauseproductheatingqualityisimproved,energy-savingofreheatingfurnaceshouldpayattentiontoaspectssuchasenergy-savingofheatingvarietysteel,equalityofheatingsteel,heatingsystem,oxidationlossandsoon.Thiswillofferreferenceforenergy-savingofdomesticandoverseasreheatingfurnacetechnology.

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  • 简介:DuetofastdevelopmentofChinesesteelindustry,continuousadjustmentofproduct,improvementofquality,researchofvalue-addedproduct,RHtechnologyissignificantlydeveloped.MoreandmoresteelplantsarecoveredwithRHfacilities.RHratioisgrowingrapidlyaswell.Overpastdecade,throughassimilatingadvancedforeigntechnologiesandfurtherrefiningthem,ChineselargescalesteelplantsmasterthetechnologyofRHproduction,operation,maintenanceandmakeitmorewidespread.RHfunctionsarewellappliedandimproved.RHismorewidelyeffectivelyputintouse.Throughindependentinnovation,RHcoredevicesandtechnology,suchasRHvacuumpump,oxygentoplance,vacuumvesselpreheatinglance,ladleliftingdeviceetc.haverealizedlocalization.Thedevelopmentofequipmentdesign,softwaredesign,equipmentmanufacturingtechnology,equipmentmounting,testtechnologyandEPCmanagementmakesequipmentconfigurationmoreflexible,equipmentmorefunctionalandstable,easiertooperateandmaintain.Italsoguaranteeshighlyeffectiveandlowenergyconsumptionproductionandqualityofsteel,reachesinternationaladvancedlevel,lowersthecostofRHconstructionandoperation,makesafter-sakeservicemoreconvenient.HowtocontinuouslyoptimizeanddevelopRHprocess,equipmentandcontroltechnology,inordertomeettheneedsofproductwithmorereasonableandeconomicprocess,exploitpotentialities,buildmoreeffective,lowercost,lowerenergyconsumption,protectingenvironmentRHfacilitieswillbethekeypointoffutureRHtechnologydevelopmentinChina.

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  • 简介:Throughsummaryandextractionofcurrentsteelmakingdesign,processandequipmenttechnologiesandproductiontechnologiesfor300tgradeconvertersinBaosteel,thearticleanalyzesandelaboratesthesignificanceofindependentintegrationof300tgradeconvertersinZhanjiang,majortargetsoftheindependentintegrationinconverterprocesstechnologies,equipmentpackagesandcontrols,theinnovatedcriticaltechnologiesandcomparisonwithoverseasadvancedtechnologies,majortechnicaldifficultiesintheintegrationinBaosteelandtheirsolutions,aswellasgeneralmindsetandfinalobjectivesoftheproject.ThetotalintegrationoftechnologyforShanghaiNo.1SteelMakingPlantofBaosteelwasundertakenbyNipponSteel.AndKawasakiSteelwasresponsibleforthetotalintegrationoftechnologyfor4#and5#convertersofShanghaiNo.2SteelmakingPlantofBaosteel.Basedondigestion,absorptionandinnovationoftheintroducedtechnologies,Baosteelhasfirstlyachievedtheindependentintegrationof6#converter,5#RHand3#LFprojectsintheShanghaiNo.2SteelmakingPlantofBaosteel.Therefore,BaosteelshalltakeadvantagesofthefavorableconditionsandexperiencesandadvancedsteelmakingtechnologiesofBaosteeeltomastertheimportednewsteelmakingtechnologiesintheworldandthenformtheadvancedcompletesetsteelmakingtechnologiesandequipmentathomeandabroad.TheachievementofindependentintegrationofZhanjiangSteelMakingProjectwillmakethebreakthroughfortheconstructionoflarge-sizedsteelmakingplantinBaosteel.300tconvertertechnologyintegrationisundertakenbyBaosteelindependentlyininsteadofbytheforeignsideinthepast.

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  • 简介:ThispaperintroducesACvariable-speeddrivingcontroltechnologyapplicationinthecontinuousannealingline,includingthedrivesystemconfiguration,thedrivingcontrolcharacteristicsofCALandthemaincontrolfunctionsofthedrivesystem.Firstlyintroducesthemainprocessofthecontinuousannealingline,thefeaturesofthe6SE70seriescommonDCbusdrivesystemandtheG150seriesdrivesystem.Secondly,forthecontinuousannealingline,therearemorestrictrequirementsforthecontinuityofproductionandmorespecialrequirementsforthedrivecontrolcharacteristics.Wedoalotofimprovementandstandardizationforthedrivingcontrolfunctionsandtheinterfacesofthelineautomationcontrolsystem.Thispaperdiscussesthecommunicationinterfacespecificationsandthedimensiontransformationmethodsbetweenthedriveandthebasicautomationsystem.Thedetaildimensiontransformationmethodsandcalculationmethodaboutthelinespeedsettingandtheactualrollerdimensionsettingaregiven,anddetaildescriptionforthecalculationmethodofthereferencespeedinthedrive.Articlealsoemphasizedillustratesrealizingandtestingmethodsofinertiacompensationofequipmentinthedrives,andstandardizethevalueoflineaccelerateanddeceleraterate,andtheinertiatestmethodandinertiacompensationcoefficientcalculationmethodisintroducedinthispaper.Forthebridgerollersandfurnacehelprollersloadbalancecontrol,thispaperpresentstwodifferentloadbalancecontrolstrategies,theloadbalancecontrolprincipleforbridgerollerswhichdatacommunicatesfrommainstationtoslavestationsbySimolink,andtheloadbalancecontrolprincipleforfurnacehelprollerswhichusedroopcontrol.Thedifferentcharacteristicsofthosetwomethodsarestatedindetail.

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  • 简介:Artificialintelligencetechniqueshavebeenusedtopredictbasicoxygenfurnace(BOF)end-points.However,themainchallengeistoeffectivelyreducetheinputnodesastoomanyinputnodesinneuralnetworkincreasecomplexity,decreaseaccuracyandslowdownthetrainingspeedofthenetwork.Simplypicking-upvariablesasinputusuallyinfluencevalidityofmodel.Itisquitenecessarytodevelopaneffectivemethodtoreducethenumberofinputnodeswherebytosimplifythenetworkandimprovemodelperformance.Inthisstudy,avariable-filtratingtechniquecombiningbothmetallurgicalmechanismmodelandpartialleast-squares(PLS)regressionmethodhasbeenproposedbytakingtheadvantagesofbothofthem,i.e.qualitiveandquantativerelationshipsbetweenvariablesrespectively.Accordingly,afuzzy-reasoningneuralnetwork(FNN)predictionmodelforbasicoxygenfurnace(BOF)end-pointcarboncontentbasedonthistechniquehasbeendeveloped.Thepredictionresultsshowedthatthismodelcaneffectivelyimprovethehitrateofend-pointcarboncontentandincreasenetworktrainingspeed.Thesuccessfulhitrateofthemodelcanreachupto94.12%withabout0.02%errorrange.

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  • 简介:Loadingdistributionforheavyplatemillistofindoptimalcontrolsolutionsunderthegrantedperformanceindicatorsandconstraintsincludingmillcapacityandhypothesisofrollingmodels.Thesolutionsarequitedifferentfordifferentperformanceindicators.Inthearticle,theperformanceindicatorsandsequentialquadraticprogramming(SQPforshortbelow)methodsemployedin5000mmheavyplatemillofBaoSteelarepenetratinglyanalyzed.Generally,theSQPmethodisaneffectiveandfastwaytosolvethenonlinearprogrammingproblemswithsmallormediumscaleconstraints.Earlyin1976,HanputforwardtheSQPmethodforthefirsttimeandPowellmadeitperfectandaccomplishedthealgorithmin1977.Infact,SQPmethodwastoturnanonlinearprogrammingproblemtoaseriesofsubsetofquadraticprogrammingproblems.Inthealgorithm,eachiterationstepistosolveonequadraticprogrammingproblem.Theoptimalsolutionswillbegraduallyapproachedafterquadraticprogrammingproblemsweretotallysolved.Whensolvingthequadraticprogrammingproblem,theactivesetstrategywereemployedwhichturnedtheconstrainedquadraticprogrammingproblemtounconstrainedquadraticprogrammingproblem.Theactivesetstrategymadethewholequadraticprogrammingproblembesolvedbyaleastsquareproblem.Andfinally,thematrixoftheleastsquareproblemwouldbedecomposedbyQmatrixandRmatrix.AfterQmatrixandRmatrixwereobtained,theoptimalsolutionswouldbefinallyfound.Forloadingdistribution,theperformanceindicatorswerecomposedbyplateshapeanddraftofeachpass.Plateshapeisrepresentedbyrollingforcegraduallyreducedpassbypasswithatunablefactor.Themillcapacityisanotherperformanceindicatorrepresentedbydraftofeachpass.Forheavyplatemill,themillcapacityhereisthemotormoment.Forheavydraft,themotorwouldbeoverloadedespeciallyforthefirstseveralpasses;forsmalldraft,themotorwouldbeloadedslightly.Allthesewouldnotbepermittedtohappenwhen

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  • 简介:Furnaceareaisregardedaslooperbetweencastingandhotrolling,whichisveryimportantformaterialflowbalanceandproductionorganizationaswellastemperatureregulationetc.Inparticular,whendealingwithenergysavingandemissionreductionandheatingqualityimproving,pre_heatingfurnaceispaidmoreattention.Theradicaltargetforpreheatingfurnaceistotransferheatingenergyattheleastcost.Asweknow,thepreheatingfurnaceisadissipationsystemtoobeyconservationofenergylaw,thatistosaythatinputenergyalwaysequalstooutputenergy,inthemeantime,thewholeenergyconsumingisnotreversible.Thereforeincreasingtheefficiencyofusingenergyisuppermost.Inthispaper,heatingtransferefficiencyisanalysedandmathematicalexpressionisgivenbasedonconservationofenergylaw.Typicaloptimalmethodstoimprovepreheatingfurnacetransferefficiencycomingfromforeignfactoriesarepresented.Accordingtothesemethods,everyfurnacezonetemperaturesascontrolvariable,targetdischargingtemperatureandtemperaturedifferenceinslabthicknessandthetemperaturebetweenneighbouringzonesaswellaszonetemporarytemperatureasrestrictions,minimalenergyconsumingasoptimizingtarget.Baosteelpreheatingfurnacemodelstructureandthecomplicatedmappingrelationofcontrolparametersetandstatesetandaimsetarepresented.Importantbasicmodelsinthepreheatingfurnacemodelsystemareanalysedincludingtemperaturetrackingmodelandtemperatureforecastingmodelanddischargingpacingmodelandslabheatingcurve.Firstslabtemperaturemodelstructureanditsperiphericparameterareintroduced;secondtwopacingmodelsaregivenincludingtimingpacingmodeusingfixeddischargingintervalandmillpacingcontrolmodeusingmillrollingpacingwhileBaosteelpacingforecastingmodelusinglongtermandshorttermforecastingmode)isgiven;thirdaheatingcurvemathematicalmodelconsideringheatingqualityandrollingpaceandenergyconsumingispresented;

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